HANDY ENGINEERING

SERVICES

OUR BUSINESS OFFERING

A. Services

1. Asset Integrity & Reliability Assessment & Study

2. Vibration Analysis

3. Thermal Analysis

4. Electrical Signature Analysis

5. Oil Analysis

6. Acoustic & Ultrasound Analysis

7. IIoT & IR4.0 Asset Monitoring System

8. Maintenance, Repair & Overhaul (MRO) of Rotating Assets

B. Technical Courses [HRD Corp. Claimable]

B.1 International Certification Course [Mobius Institute]

1. Asset Reliability Practitioner – Advocate

2. Asset Reliability Practitioner – Engineer

3. Asset Reliability Practitioner – Leader

B.2 Non-Certification Course

1.Machine Vibration Assessment – Basic Level

2.Machine Vibration Assessment – Intermediate Level

3.Asset Reliability – Basic Level

4.Asset Reliability – Intermediate Level

5.Condition Monitoring

6.Bearings & Lubrication

C. Advance Analysis

1.Operational Deflection Shape (ODS)

2.Modal Analysis

3.Finite Element Analysis (FEA)

D. Consultancy – Coaching & Mentoring

1.Asset Integrity & Reliability Program

2.Reliability Program

3.Condition Monitoring Program

VIBRATION :

Supply manpower for dynamic & static data measurement & analysis
Troubleshooting work (Bad Actor Machines)

Advance study (Operating Deflection Shape – ODS, Modal Analysis & Finite Element Analysis (FEA)

INFRARED THERMOGRAPHY ANALYSIS :

Supply manpower for thermal measurement & analysis

Troubleshooting work

Troubleshooting work

ELECTRICAL SIGNATURE ANALYSIS :

Supply manpower for electrical signature measurement & analysis

Troubleshooting work

Troubleshooting work

OIL ANALYSIS :

Supply manpower for oil sampling

Lab Testing & Analysis

ACOUSTIC & ULTRASOUND ANALYSIS :

Supply manpower for acoustic & ultrasound measurement & analysis

THE ASSET INTEGRITY & RELIABILITY AND CONDITION MONITORING ADVANTAGES

Safe Plant Operation

Increase Production Capacity

Reduce Maintenance Expenditure

No Catastrophic Failure

No Unplanned Breakdown

Keeping Good Records

ASSET INTEGRITY & RELIABILITY AND CONDITION MONITORING IMPLEMENTATION

Plant Process & Non-Process Equipment

Electric motor

Pump

Compressor

Etc

Heating, Ventilation & Air Conditioning (HVAC) Equipment

Chiller gas compressor

Chilled water pump

Cooling tower

Condensate water pump

Fan blower

Fire Alarm System
Equipment

Electrical panel

Fire water pump

Electrical System
Equipment

Transformer

Switchgear

Main switch board panel

Distribution board panel

Emergency diesel generator

Air Compression System

Air Compressor 
Electrical motor

Piping and Structures

All plant pipings
Supports
Structures

TARGET ASSET

FOR CONDITION MONITORING IMPLEMENTATION

hardware
communications
end point
software

OUR CONDITION MONITORING SERVICES

Dynamic data analysis is an exercise of analysing a vibration data that we used to understand the behaviour of the machine while it is running. This analysis will also be correlating with static data for better understanding of the machine condition. The static data can be acquired through instant measurement or directly from plant distributed control system (DCS) which is considering them as an online data and they are like temperature, pressure, flowrate, load percentage, speed, valve opening, ampere and voltage which they may influence the machine movement and reaction.

Thermal analysis is an analysis that to see any present of mechanical stress in any mechanical system or electrical component through heat generation which could due to any abnormality or dis-functionality of any components. It can be identified by looking at the thermal profile that we acquired through infrared thermography measurement from any specific body like rotating equipment as well as electrical components.

Electrical signature analysis is an analysis to assess the performance of any electrical machine which has winding inside them through online or offline measurement.

Oil analysis is an evaluation process to understand the machine component condition like bearing and electrical transformer by taking a sample of oil at designated sampling point during operation and sending out the oil to the lubricant lab for some specific test accordance to required standards.

Ultrasound analysis is required to be implemented in order to detect for any leak on the pipeline, inspecting an electrical component for problem like corona, tracking and arcing, rolling element bearing lubrication and degradation.

The new era of condition monitoring system where the dynamic and static data will come to your desktop continuously through wireless sensors which come together with data protection and machine learning advancement technology.

COMMON MACHINE FAILURES

  • Bearing failure
  • Fan belt broken
  • Fan blade crack
  • Motor winding failure
  • Motor rotor failure
  • Shaft bend
  • Shaft misalignment
  • Rotor unbalance
  • Mechanical looseness
  • Coupling broken
  • Pump impeller crack
  • Mechanical seal leak
  • Loose contact

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.

Course Outlines

Motor Current Signature Analysis (MCSA)

  • TOPICS:-             

                   

    1.0          Introduction on MCSA

    2.0          Stress Mode Element

    3.0          CBM Cycle Module

    4.0          MCSA Online Vs MCSA Offline

    5.0          MCSA Software Module

    6.0          MCSA Offline Test Mode:

    1. a) Standard Test
    2. b) PI Test
    3. c) RIC Test
    4. d) Step Voltage Test

    7.0          8. MCSA Online Test Mode

    1. a) Power Test
    2. b) Rotor Test
    3. c) Eccentricity Test
    4. d) Demod Test
    5. e) Inrush Test

    8.0          MCSA Logging / Permanent Installation

    9.0          Case Study

    10.0        Q & A

                   

    Duration:             3 Days

                   

    Who should attend?      

    1              Electrical Personnel

    2              Vibration Personnel

    3              Reliability Personnel

Course Outlines

Managing The "Bad Actor" of Mechanical Rotating Asset

  • TOPICS:-             

                   

    1.0          Basic Fundamental of Centrifugal Pump

    2.0          Types of Pumps

    3.0          Transport and Storage Guideline

    4.0          Pump Details

    5.0          Installation Guideline

    6.0          Standard Operating Procedure

    7.0          Maintenance

    8.0          Sources of Vibration

    9.0          Vibration Signature Analysis & Remedies

    10.0        Summary

                   

    Duration:             2 Days

                   

    Who should attend?

    1              Maintenance Technician

    2              Maintenance Engineer

    3              Vibration Personnel

    4              Reliability Personnel

    5              Operation Personnel

Course Outlines

How Condition Monitoring Safe Your Rotating Equipment ?

  • TOPICS:-             

                   

    1.0          Maintenance Philosopy

    2.0          Types of Maintenance

    3.0          Vibration Analysis

    4.0          Ultrasound Analysis

    5.0          Motor Current Signature Analysis

    6.0          Lubrication Oil Analysis

    7.0          Infrared Thermography Analysis

    8.0          Process Analysis

    9.0          Root Cause Failure Analysis

    10.0        Summary

                   

    Duration:             3 Days

                   

    Who should attend?      

    1              Maintenance Technician

    2              Junior Maintenance Engineer

    3              Vibration Personnel

    4              Operation Personnel

    5              Reliability Personnel

Course Outlines

Machine Vibration Assessment - Intermediate Level

  • TOPICS:-             

    1.0          Introduction of Vibration

    2.0          Signal Analysis

    3.0          Understanding Various Spectrum Signatures

    4.0          Understanding Various Waveform Patterns

    5.0          Hands-on Activity 1

    6.0          Identifying Fault Frequency For Various Plant Asset

    7.0          Measurement Technique For Offline and Online System

    8.0          Dynamic Data Analysis 1

    9.0          Dynamic Data Analysis 2

    10.0        Hands-on Activity 2

    11.0        Identifying Possible Root Causes Of Machine Problem

    12.0        Indentifying Potential Solution

    13.0        Summary

     

    Duration:             3 Days

                   

    Who should attend?      

    1              Maintenance Technician

    2              Maintenance Engineer

    3              Vibration Personnel

    4              Operation Personnel

    5              Reliability Personnel

Course Outlines

Machine Vibration Assessment - Basic Level

  • TOPICS:-             

    1.0          Introduction of Vibration

    2.0          Vibration Sensor

    3.0          Understand Spectrum

    4.0          Understand Waveform

    5.0          Hands-on Activity 1

    6.0          Identifying Fault Frequency

    7.0          Measurement Technique

    8.0          Spectrum Analysis

    9.0          Waveform Analysis

    10.0        Hands-on Activity 2

    11.0        Identifying Vibration Root Cause

    12.0        Finding Potential Solution

    13.0        Summary

    Duration:             3 Days

    Who should attend?      

    1              Maintenance Technician

    2              Maintenance Engineer

    3              Vibration Personnel

    4              Operation Personnel

    5              Reliability Personnel