HANDY ENGINEERING
SERVICES
OUR BUSINESS OFFERING
A. Services
1. Asset Integrity & Reliability Assessment & Study
2. Vibration Analysis
3. Thermal Analysis
4. Electrical Signature Analysis
5. Oil Analysis
6. Acoustic & Ultrasound Analysis
7. IIoT & IR4.0 Asset Monitoring System
8. Maintenance, Repair & Overhaul (MRO) of Rotating Assets
B. Technical Courses [HRD Corp. Claimable]
B.1 International Certification Course [Mobius Institute]
1. Asset Reliability Practitioner – Advocate
2. Asset Reliability Practitioner – Engineer
3. Asset Reliability Practitioner – Leader
B.2 Non-Certification Course
1.Machine Vibration Assessment – Basic Level
2.Machine Vibration Assessment – Intermediate Level
3.Asset Reliability – Basic Level
4.Asset Reliability – Intermediate Level
5.Condition Monitoring
6.Bearings & Lubrication
C. Advance Analysis
1.Operational Deflection Shape (ODS)
2.Modal Analysis
3.Finite Element Analysis (FEA)
D. Consultancy – Coaching & Mentoring
1.Asset Integrity & Reliability Program
2.Reliability Program
3.Condition Monitoring Program
VIBRATION :
Advance study (Operating Deflection Shape – ODS, Modal Analysis & Finite Element Analysis (FEA)
INFRARED THERMOGRAPHY ANALYSIS :
Supply manpower for thermal measurement & analysis
Troubleshooting work
Troubleshooting work
ELECTRICAL SIGNATURE ANALYSIS :
Supply manpower for electrical signature measurement & analysis
Troubleshooting work
Troubleshooting work
OIL ANALYSIS :
Supply manpower for oil sampling
Lab Testing & Analysis
ACOUSTIC & ULTRASOUND ANALYSIS :
Supply manpower for acoustic & ultrasound measurement & analysis
THE ASSET INTEGRITY & RELIABILITY AND CONDITION MONITORING ADVANTAGES
Safe Plant Operation
Increase Production Capacity
Reduce Maintenance Expenditure
No Catastrophic Failure
No Unplanned Breakdown
Keeping Good Records
ASSET INTEGRITY & RELIABILITY AND CONDITION MONITORING IMPLEMENTATION
Plant Process & Non-Process Equipment
Electric motor
Pump
Compressor
Etc
Heating, Ventilation & Air Conditioning (HVAC) Equipment
Chiller gas compressor
Chilled water pump
Cooling tower
Condensate water pump
Fan blower
Fire Alarm System
Equipment
Electrical panel
Fire water pump
Electrical System
Equipment
Transformer
Switchgear
Main switch board panel
Distribution board panel
Emergency diesel generator
Air Compression System
Air Compressor
Electrical motor
Piping and Structures
All plant pipings
Supports
Structures
TARGET ASSET
FOR CONDITION MONITORING IMPLEMENTATION
OUR CONDITION MONITORING SERVICES
Dynamic data analysis is an exercise of analysing a vibration data that we used to understand the behaviour of the machine while it is running. This analysis will also be correlating with static data for better understanding of the machine condition. The static data can be acquired through instant measurement or directly from plant distributed control system (DCS) which is considering them as an online data and they are like temperature, pressure, flowrate, load percentage, speed, valve opening, ampere and voltage which they may influence the machine movement and reaction.
Thermal analysis is an analysis that to see any present of mechanical stress in any mechanical system or electrical component through heat generation which could due to any abnormality or dis-functionality of any components. It can be identified by looking at the thermal profile that we acquired through infrared thermography measurement from any specific body like rotating equipment as well as electrical components.
Electrical signature analysis is an analysis to assess the performance of any electrical machine which has winding inside them through online or offline measurement.
Oil analysis is an evaluation process to understand the machine component condition like bearing and electrical transformer by taking a sample of oil at designated sampling point during operation and sending out the oil to the lubricant lab for some specific test accordance to required standards.
Ultrasound analysis is required to be implemented in order to detect for any leak on the pipeline, inspecting an electrical component for problem like corona, tracking and arcing, rolling element bearing lubrication and degradation.
COMMON MACHINE FAILURES
- Bearing failure
- Fan belt broken
- Fan blade crack
- Motor winding failure
- Motor rotor failure
- Shaft bend
- Shaft misalignment
- Rotor unbalance
- Mechanical looseness
- Coupling broken
- Pump impeller crack
- Mechanical seal leak
- Loose contact
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