OUR CONDITION MONITORING S E R V I C E S
Dynamic data analysis is an exercise of analysing a vibration data that we used to understand the behaviour of the machine while it is running. This analysis will also be correlating with static data for better understanding of the machine condition. The static data can be acquired through instant measurement or directly from plant distributed control system (DCS) which is considering them as an online data and they are like temperature, pressure, flowrate, load percentage, speed, valve opening, ampere and voltage which they may influence the machine movement and reaction.
Thermal analysis is an analysis that to see any present of mechanical stress in any mechanical system or electrical component through heat generation which could due to any abnormality or dis-functionality of any components. It can be identified by looking at the thermal profile that we acquired through infrared thermography measurement from any specific body like rotating equipment as well as electrical components.
Electrical signature analysis is an analysis to assess the performance of any electrical machine which has winding inside them through online or offline measurement.
Oil analysis is an evaluation process to understand the machine component condition like bearing and electrical transformer by taking a sample of oil at designated sampling point during operation and sending out the oil to the lubricant lab for some specific test accordance to required standards.
Ultrasound analysis is required to be implemented in order to detect for any leak on the pipeline, inspecting an electrical component for problem like corona, tracking and arcing, rolling element bearing lubrication and degradation.
Dynamic & Static Data Analysis
Advance study (Operating Deflection Shape – ODS, Modal Analysis & Finite Element Analysis (FEA)
INFRARED THERMOGRAPHY ANALYSIS :
Supply manpower for thermal measurement & analysis
ELECTRICAL SIGNATURE ANALYSIS :
Supply manpower for electrical signature measurement & analysis
OIL ANALYSIS :
Supply manpower for oil sampling
Lab Testing & Analysis
ACOUSTIC & ULTRASOUND ANALYSIS :
Supply manpower for acoustic & ultrasound measurement & analysis
CONDITION MONITORING IMPLEMENTATION
CM will typically be utilized on critical and important asset in the plant like:
Your Condition Monitoring Expert
FOR CONDITION MONITORING IMPLEMENTATION
A prime mover or driver to any driven machinery.
A driven machine in order to perform it own function as per best equipment performance (BEP) point.
An equipment to compress the refrigerant gas to be interfaced with water for cooling purpose.
An equipment to release heat for condensate water which interface with refrigerant gas.
Main Switch Board Panel & Distribution Board Panel
An electrical panel board to manage & protect power distribution.
An equipment to blow cool air to the cooling space.
To provide temporary power supply to the facilities.
To transform the higher voltage to the require demand.
COMMON MACHINE FAILURES
- Bearing failure
- Fan belt broken
- Fan blade crack
- Motor winding failure
- Motor rotor failure
- Shaft bend
- Shaft misalignment
- Rotor unbalance
- Mechanical looseness
- Coupling broken
- Pump impeller crack
- Mechanical seal leak
- Loose contact